Praying mantis-inspired room-temperature 3D printing of sustainable protein materials

About

Inspired by the egg case of the praying mantis, this project translates nature’s low-energy fabrication strategies into sustainable 3D printing. We aim to combine recombinant proteins, bioinspired crosslinking, and additive manufacturing to create stiff, tough, and fully biodegradable protein-based materials as alternatives to conventional commodity plastics.

Persons

  • Dr. Florian Hartmann (Max Planck Research Group Leader @ MPI for Intelligent Systems, Biomimetic Materials and Machines Group)
  • Dr. Tobias Priemel (Postdoctoral Researcher @ MPI of Colloids and Interfaces, Department of Sustainable and Bio-inspired Materials)

Project summary

Conventional plastics play a central role in modern society due to their versatility and favorable mechanical properties, yet their production and end-of-life management are associated with high energy demands and persistent environmental pollution. In contrast, biological systems routinely fabricate high-performance materials under ambient conditions using renewable building blocks that biodegrade after use. A striking example is the egg case (ootheca) of the praying mantis, a lightweight yet mechanically robust structure produced through a process analogous to additive manufacturing. Despite being primarily protein-based, the ootheca exhibits exceptional stiffness, toughness, and durability, which arise from its hierarchical architecture and catechol-mediated crosslinking chemistry.

This project aims to elucidate the biological production process of the praying mantis ootheca and translate its key principles into a sustainable 3D printing platform for protein-based materials. By combining protein engineering, bioinspired chemistry, and process design, this project seeks to establish a modular framework for the fabrication of functional protein materials with tunable mechanical properties and environmental compatibility. The outcomes are expected to provide fundamental insights into nature-derived manufacturing strategies and to advance sustainable alternatives to conventional hard plastics with potential for scalable production.

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